ABC

Activity Based Costing

ABC

Activity Based Costing

Activity based budgeting for direct and indirect cost centres.

Activity Based Product costing.

Over and under-recoveries per cost centre.

Profitability analysis per product market sector and customer.

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VVO

Visual Value Offering

VVO

Visual Value Offering

Generation of web based quotations for a mobile sales force.

Web based customer specific price lists for on-line ordering.

Historic information on customer specific works orders; Cpk, OEE, waste, OTIF (On-time in full).

Activity Based Costing quotations.

Seamless integration from quotation through manufacturing execution and final delivery.

Management of customer contact and generation of automatic notifications for customer follow-up.

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PPC

Production Planning 

Control

PPC

PRODUCTION PLANNING CONTROL

Provides a planning platform for production scheduling and capacity planning.

Creates finite capacity schedules based on shift patterns and planned maintenance activities:

  • Complete bill-of-materials functionality with recipe management.

  • Complete Raw Materials, Work-in-Progress and Finished Goods Management, including flow picking to optimise flow.

  • Constraint management and advanced scheduling to optimise throughput and on time delivery.

    Integrates with the Asset Care Tooling module to trigger preparation activities and verification of tooling condition prior to production.

    Supports lean manufacturing techniques such as kanban pull production.

    Fully integrated with PMI and Visual Workplace Modules.



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    • PDCA

    Plan-Do-Check-Act

    PDCA

    Plan-Do-Check-Act

    Designed to support the Demming Plan-Do-Check-Act continuous improvement cycle.

    Provides an automatically generated one page report on production metrics for production meetings.

    Action plans can be linked to improvement themes and KPI’s.

    5 Why problem solving can be triggered based on specific events, for example breakdowns longer than 3 hours may trigger a 5 Why event.

    Allows the creation of process FMEA’s (Failure Mode Effect Analysis) linked to the Asset Care Module and product FMEA’s linked to the QA Module.

    Full support for notification management for NCR’s, Safety etc.

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    AC

    Asset Care

    AC

    Asset Care

    Provides an asset care management tool for Planned, Preventative, Unplanned and First Line Maintenance.

    Planned maintenance can be scheduled using calendar, run-time or cycle based.

    Fully integrated with the factory visualisation modules (PMI and Visual Workplace).

    Supports world-class TPM (Total Productive Maintenance) initiatives.

    Full maintenance spares and stores management. Allows maintenance consumables and parts to be costed to maintenance activities.

    E-mail and SMS notifications.

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    QA

    Quality Assurance

    QA

    Quality Assurance

    Integrates with the visual management modules to allow for improvement of first-time-capability.

    Supports real-time capture of quality information for operator checks, laboratory reports and Statistical Process Control (SPC).

    Supports six sigma initiatives through the creation of test procedures that allow for identification and elimination of causes of defects.

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    EM

    Energy Management

    EM

    Energy Management

    Real-time measurement of energy consumption.

    Energy efficiency based on energy consumption per unit of production.

    Automatic power on/off of factory zones based on shift plans and equipment requirements.

    Automatic notification of out of standard conditions relating to energy consumption.

    Kaizen PDCA management of energy improvement projects.

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    PMI

    Person Machine Interface

    PMI

    Person Machine Interface

    Provides real-time feedback on production against standard, production schedule achievement, quality performance and downtime. Provides a platform for inputting information such as operator Details, downtime causes and scrap causes.

    Creates an integrated platform for shop floor management of maintenance, production execution and quality etc.

    Automates Shift reporting including descriptive notes indicating problem areas and remedial action.

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    VW

    Visual Workplace

    VW

    Visual Workplace

    Provides a visual representation of an entire production process, including OEE, production against targets, downtime, cycle times, rework and rejects.

    Enables user defined critical information to be visually displayed on LED or flat screen display boards.

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    MIS

    Management Information System

    MIS

    Management Information System

    Provides a flexible tool for manipulation of information and creating graphical as well as tabular reports.

    Allows drill down from OEE charts to Pareto analysis of Availability, Speed and Quality.

    Supports user generated charting.

    Favourites lists can be created for most commonly used charts.

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    LEAN TRAINING

    Shopware has the capability to provide training in the use of the software and in the application of the lean methods that the technology has been based on.

    SOME OF OUR TRAINING MODULES INCLUDE:

    SMED

    GOAL ALIGNMENT AND KAIZEN

    MATERIAL FLOW AND JIT

    VALUE STREAM MAPPING

    TPM - TOTAL PRODUCTIVE MAINTENANCE

    JOB IMPROVEMENT

    PROBLEM SOLVING

    VALUE OFFERING STRATEGY

    CLEANING AND ORGANIZING

    QUALITY ASSURANCE

    JOB INSTRUCTION

    UNDERSTANDING AND IMPROVING OEE

    JOB RELATIONS

    ENQUIRE ABOUT OUR TRAINING MODULES: